GATOR G-ADVANCED 3175 TANDEM PRESS BRAKE
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192 Ton x 10' GATOR G-ADVANCED 3175 TANDEM PRESS BRAKE, 122" Bending Length, 102.4" BH, 10.4" Stroke. 16" Throat, 19" DLO, 30" Backgage, Foot Pedal Stand.
STANDARD EQUIPMENT AND FEATURES
Y1,Y2,X - 3 Axis
Bending Force: 192 Ton
Bending Length: 122”
ESA S625 touch screen press brake control
Gator Heavy Type ±0.0012” Accuracy Servo Motor Backgauge
Front Safety Lazer (German Fiessler)
Back Safety Finger Protection System (Fiessler or Datalogic)
Finger Blocks 2 Pcs
Gator Adjustable Linear Slide Casting Body Front Support Arms 2 Pcs
Gator Special Narrow Table
Gator Bottom Tool Holder
Gator European Type Top Tool Clamping (Promecam)
European Type Top Tool H: 2.50” 85° R0,8 ( Rolleri or Eurostamp)
European Type Bottom Tool 4V H: 2-3/8” x 2-3/8” 85° (Rolleri or Eurostamp)
Opkon Magnetic Linear Scale
Electric System (Siemens or Schneider)
Hydraulic System (German Höerbiger/Hawe)
Hydraulic Pump (Italian Eckerle)
Servo Driver (Delta or Mitsubishi)
Electrical Panel - Gator
Lighting Lamp
Gator Foot Pedal with Emergency Stop Button (Stand Type)
Stroke Length (10.4”)
Throat Depth (16.1”)
Back Gauge X-Axis Distance (30”)
Daylight (19.1”)
Distance Between Columns (102.4”)
R Axis Speed (7.88”)
OPTIONAL EQUIPMENTS PRICE
CNC Controlled Wila Type Gator Bottom Table Crowning System $5,500
Oil cooler $3,000
Z-axis $3,500
R-axis $3,500 FOB Customer INCLUDED Installation and training INCLUDED
Main features:
All-in-one monoboard
Resistive type 7” Touch color screen
Management of up to 3 axes, ideal for shears
Clear and ergonomic HMI for intuitive use
Simple programming even for complex cuts
16 + 12 I / O with integrated PLC
1 Ethernet port
1 RS-232 serial port
1 USB 2.0 port
2 analog inputs + 2 analog outputs
1 CANopen port
Available in 25 languages-
Gator Adjustable Linear Slide Casting Body Front Support Arms 2 Pcs
Quick & Easy Adjustable Support Arms.
It is mounted in front of the machine in such a way as to move on a linear slide system and on a ball bearing.
It is easy to use by taking the desired position even when lightly pushed, and it is also possible to adjust it vertically.
European Type Bottom Tool 4V H:60x60mm
(Rolleri or Eurostamp Brand)
Motors & Servo Driver (Delta or Mitsubishi Brand)
- The top table bedding is designed to be more durable to prevent stretching during bending and to ensure easy slipping.
- Positioning the bedding outside of the columns offers a distinct advantage when performing box bends.
The top plate connections are equipped with double springs and spherical joints, ensuring double safety and stability.
The parallelism of the top plate can be adjusted with greater precision, and the proportional valves operate synchronously to enhance performance.
Servo Motor Special Design Honed Nodular Cast Iron Body with ± 0.03 Precision
(Utility Model Patented) R Axis Back Gauge
The most crucial factor for precision bending in press brakes is the Backgauge system.
Gator design features a unique, powerful and precise back gauge system that works on linear guideways at side counters and large-sized ball screws. The special design has robust construction due to its strong mechanical structure and can withstand large loads.
The back gauge finger blocks move on top of the double-rail and aluminum-plated top profile. These back gauge finger blocks are very sensitive and can be adjusted from any point.
CNC Controlled Motorized Crowning
Advantages of crowning to achieve a constant angle;
A press brake’s bending precision is affected by the deviationsof the upper and lower table as well as other factors.
Press brakes deviate from the opposite direction. Penetration of the force obtained into the tool is not constant, and the angle is not the same over the length of the machine.
The independent right and left axes (Y1 and Y2) Controlled both by proportional valves and linear position control systems.
The crowning system distributes the bending force equally to each point of the bending part to ensure correct bending results.
PRODUCTION QUALITY
Gator is committed to delivering high-quality products to the market by leveraging the expertise of our skilled employees and engineers, along with our annually updated technology.
SERVICE AND SPARE PARTS
Our machines use proven, globally accessible materials and parts, with spare parts and consumables always in stock in Florida. Our after-sales service is available 24/7.
MACHINING
All our machines are manufactured using precision CNC technology, ensuring high accuracy and quality throughout the machining process.
PAINTING
We utilize electrostatic oven painting to safeguard the body of our machines from corrosion, rust, and other external factors.
GENERAL FEATURES
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The machine frame is manufactured with ULTIMATE technology with very precise tolerances and stress relieved with large welded components. All tensile points are designed with large radii and strain accumulation and possible welding cracks are eliminated.
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The lower and upper tables’ inertias are designed for optimum value for minimum deformation.
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The top plate is designed to be positioned vertically so that the roller bearings, piston bearings and felts can compensate for vertical loads.
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The hydraulic cylinder is designed as double-sided and honed to a surface quality of 2 microns. Thus, minimum wear resistance is created for the felts. The cylinder bodies are manufactured as SAE 1040 material forged.
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The hydraulic cylinders are bolted to the front of the feet with bolts and cams to provide excellent leveling and load balancing.
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Piston head features: Omega-type felts are fitted with wide bronze bearings, semi-angled sleeves.
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The pistons are precision ground and hard chrome plated to provide low friction and abrasion resistance when the piston passes through the felts.
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The adjustable top tray slides are made from materials that are suit- able for very low friction resistance. These beds are arranged for guiding to move the top table from right to left and front to rear.
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The Gator hydraulic system allows precise usage at all pressure values up to the maximum operating pressure. At the same time, with these pressure values, precise cylinder positioning, synchronization and repeatability are achieved.
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Backgauge system is manufactured in accordance with environ- mental conditions. Backgauge bearings are made for heavy conditions with double bearers. Scrapping type bearings are used against dust and other particles that will accumulate in the linear guideways against dusty environmental conditions.
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The outer surface of the machine is painted with two layers of paint at least 60 microns in thickness to protect against weather conditions. Paint drying is done gradually in different time and temperature ranges in state-of-the-art ovens.
Payment Terms
- 50% with order
- 50% before shipment
Installation, Commissioning & Training
- Provided by our technicians. Additional costs for flight and accommodation will apply.
- The customer is responsible for providing all necessary equipment for installation (e.g., overhead crane, hydraulic oil, electrical supplies, fixings).
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